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Kanban

Definition

Kanban is a scheduling system for lean manufacturing and just-in-time manufacturing. Taiichi Ohno, an industrial engineer at Toyota, developed kanban to improve manufacturing efficiency. Kanban is one method to achieve JIT. The system takes its name from the cards that track production within a factory. For many in the automotive sector Kanban is known as "Toyota name plate system" and as such some other auto makers won't use the term Kanban.

What is 'Kanban '

A specific type of inventory control system. The kanban system is based upon a series of colored cards. These cards denote such factors as quantity, the type of part and the manufacturer. A card is placed in the bin or other container with each group of manufactured items as an identifier for those involved with the next phase of production or distribution.

Explaining 'Kanban '

Kanban is a Japanese term meaning signboard or graphic. Cards appear as the container of goods or materials is emptied, allowing the production and delivery of more before a hold-up or shortage develops. These cards may have several colors that are ordered according to priority. Frequently a two-card system is employed where "move" cards are employed to move goods from one area of production to another, while "production" cards that replace materials after they are sold or used.


Further Reading


Lean manufacturing case study with Kanban system implementation
www.sciencedirect.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

The effect of supply chain noise on the financial performance of Kanban and Drum-Buffer-Rope: An agent-based perspectiveThe effect of supply chain noise on the financial performance of Kanban and Drum-Buffer-Rope: An agent-based perspective
www.sciencedirect.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Improving the logistics of a constant order-cycle Improving the logistics of a constant order-cycle
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Service-level performance of MRP, kanban, CONWIP and DBR due to parameter stability and environmental robustnessService-level performance of MRP, kanban, CONWIP and DBR due to parameter stability and environmental robustness
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Whose experience do we care about? Analysis of the fitness of scrum and kanban to user experienceWhose experience do we care about? Analysis of the fitness of scrum and kanban to user experience
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Empowering Kanban through TPS-principles–an empirical analysis of the Toyota Production SystemEmpowering Kanban through TPS-principles–an empirical analysis of the Toyota Production System
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

The search for the optimal number of kanbans in unstable assembly-tree layout systems under intensive loading conditionsThe search for the optimal number of kanbans in unstable assembly-tree layout systems under intensive loading conditions
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Flexible kanbans to enhance volume flexibility in a JIT environment: a simulation based comparison via ANNsFlexible kanbans to enhance volume flexibility in a JIT environment: a simulation based comparison via ANNs
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

Takt Time Grouping: implementing kanban-flow manufacturing in an unbalanced, high variation cycle-time process with moving constraintsTakt Time Grouping: implementing kanban-flow manufacturing in an unbalanced, high variation cycle-time process with moving constraints
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …

A case study of kanban implementation within the pharmaceutical supply chainA case study of kanban implementation within the pharmaceutical supply chain
www.tandfonline.com [PDF]
Lean manufacturing has been the buzzword in the area of manufacturing for past few years especially in Japan. The Kanban system is one of the manufacturing strategies for lean production with minimal inventory and reduced costs. However, the Kanban system is not …



Q&A About Kanban


Are there different colors for different manufacturers?

Yes, there are different colors for both parts and manufacturers.

What does the word "Kanban" mean?

The word "Kanban" means signboard or billboard in Japanese.

What is a kanban system?

A kanban system is a specific type of inventory control system.

What does Kanban help you with?

It helps you manage your workflow better by balancing demands with available capacity, improving handling of bottlenecks, and providing a visual process management system that aids decision-making about what, when, and how much to produce.

How does the kanban system work?

The kanban system works by using colored cards to denote such factors as quantity, the type of part and the manufacturer.

What is Kanban?

Kanban is a lean method to manage and improve work across human systems.

What happens when a card is placed in a bin or other container with each group of manufactured items as an identifier for those involved with the next phase of production or distribution?

When this occurs, it allows production and delivery before hold-ups or shortages develop.

Why do you need a visual system for knowledge work and software development?

Visual systems are needed for knowledge work and software development because they aid decision-making about what, when, and how much to produce.

How did Lean manufacturing inspire Kanban?

Lean manufacturing was inspired by the Toyota Production System, which was inspired by Henry Ford's assembly line.

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